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Technology

29/05/2024

The importance of training for production line operators

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The industrial sector, in particular the PET packaging sector, is constantly evolving: the demand for efficiency and quality is growing hand in hand with technological challenges.

In this context, adequate operator training becomes a crucial element to maximize the potential of the machines and ensure high quality standards. The choice of a supplier that not only offers high-performance machinery, but is also committed to training and comprehensive assistance, is certainly a strategic investment for a company.

 

Training: a key element to ensure operational efficiency

 

Specifically, effective operator training is essential to ensure that production lines are operating at their maximum capacity.  

 

In fact, the processes of preform production, bottle blowing and subsequent bottling require specific skills to fully exploit the potential of the machines, minimize waste and ensure safety in the workplace.  

 

An in-depth training program, both on-site and online – for companies able to provide training with advanced systems – allows operators to acquire the necessary skills to efficiently manage the production phases, promptly intervening on possible problems.

 

READ ALSO: "OLD AND NEW MACHINERY REGULATIONS: FOCUS ON MAINTENANCE AND MODIFICATIONS TO MACHINERY AND LINES"

 

On-site and online training: flexibility for operators

 

Flexibility is a very important aspect in any industrial context. A provider that offers both on-site and online training programs allows operators to acquire the necessary skills based on their needs and availability.  

 

On-site training allows for hands-on learning directly on the job, while online training offers the ability to access training material from anywhere at any time, facilitating continuous updating of skills without detaching operators from production sites, thus avoiding altering the company's performance.

 

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What the data say about online training for operators

 

The data indicate the growth, in all industrial sectors, of online training modalities for companies.

 

The application of technology to learning makes it possible to collect data on participants, identifying their strengths and weaknesses.  

 

The consequences are more options in terms of personalizing training, but also improvement both in terms of learning experience and achievable outcomes.

 

Preliminary data on online training show a growing adoption of this mode of learning for industry.

 

In 2017, about 77% of U.S. companies had already integrated online learning, and 98% planned to incorporate it into their training programs by 2020.

These numbers show how online training methods help increase the retention rates of the information learned, from 25% to 60%.  

 

In the United States, this mode of learning has also led to an increase in income for 42% of companies.

 

360° service: the key to success over time 

 

Choosing a supplier that offers 360-degree support is equally important to ensure smooth operation of production lines over time.  

 

Service should go beyond routine maintenance, including rapid technical support, software updates, and timely intervention in the event of a failure.  

 

A reliable partner is one that strives to keep machines running smoothly at all times, minimizing downtime and ensuring maximum productivity of individual machines.

 

READ ALSO: "FACTORS TO BE CONSIDERED IN ORDER TO MAXIMIZE PRODUCTIVITY AND LIFECYCLE OF A BOTTLING LINE"

 

Conclusions

 

In conclusion, in the context of preform and bottling production lines, the importance of operator training is not an issue that can be underestimated.

 

Well-trained operators are able to maximize productivity, reduce maintenance costs, and improve the quality of the final product.

 

And that's not all: a complete service guarantees the durability of the equipment over time and the readiness to face emerging challenges.

 

Consequently, the choice of a supplier who knows how to combine quality machinery and ad hoc training is to be considered as the start of a real partnership in the growth and efficiency of the entire production process of a company in the medium and long term.

 

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SIPA

Written by SIPA

With 30 years of experience in PET containers solutions, SIPA has acquired considerable expertise in all available bottle manufacturing and filling technologies, from preforms to finished products, for the food and beverage, chemical products, cosmetics, detergents and pharmaceutical sectors.